Patching Rust Holes Sheet Metal

A rust hole compromises the structural integrity of the metal.

Patching rust holes sheet metal.

By filling in holes you stop rust in its tracks and ensure the metal lasts longer. Check out how you can repair rusted sheetmetal by using patch panels as shown on this 1969 camaro. If you don t have a grinder or angle grinder you can use heavy duty tin snips to cut the rust and rusting metal out of the hole. When water contacts bare metal rust forms on the surface of the metal.

You need to be able to weld thin sheet metal and. While replacing large sections can be relatively easy the smaller rust holes that do not warrant a full panel replacement are small enough that the average builder can tackle them and be back inside in time for dinner. Best deal on goodyear air hose check this out https amzn to 3b5cjvy how to fix a hole without welding no warping. Body filler is a simple way to repair freshly cleaned holes.

Small rust holes offer beginners a great way to practice rust repair. Easy to do and really strong. Buy paint and supplies. All of the rust needs to be removed from the hole and the metal surrounding it.

If you know how to weld take advantage of your tools for a longer lasting repair. I then used the templates to trace out the patch panels on some sheet metal. And butt up to the edges of the hole. If left unchecked rust can eat through the metal resulting in a hole.

Cut the affected metal away from the hole with tin snips or a grinder. Rust repair isn t hard but it is time consuming mostly waiting for primer and paint to dry between steps. Repairing rust or a rust hole on metal without welding requires a material that bonds and is as strong as metal. Whether you re dealing with a small piece of sheet metal or something valuable like a car you can fix it.

After slicing the patches out with a cutoff wheel next came the bending hammer and dolly session until the patches matched the holes and fit snug and flush into the flanged seat. I used a piece of pvc pipe a vice mount miniature metal break and body hammer kit. Rust on your classic muscle car is a nuisance. In some of these applications the chances of needing to ever repair a hole in the metal is remote.

In this video im showing you the process i use to do small rust repairs where a complete panel. Thin steel often called sheet metal is used in innumerable objects.